Top-flite TOPA0150 User Manual

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WARRANTY.....Top Flite Models guarantees this kit to be free of defects in both material and workmanship at the date of purchase. This warranty
does not cover any component parts damaged by use or modification. In no case shall Top Flite‘s liability exceed the original cost of the purchased kit. Further, Top Flite
reserves the right to change or modify this warranty without notice. In that Top Flite has no control over the final assembly or material used for final assembly, no liability shall
be assumed nor accepted for any damage resulting from the use by the user of the final user-assembled product. By the act of using the user-assembled product the user
accepts all resulting liability. If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to immediately return this kit in
new and unused condition to the place of purchase.
Top Flite Models P.O. Box 788 Urbana, Il 61803 Technical Assistance Call (217)398-8970 product[email protected]
READ THROUGH THIS INSTRUCTION BOOK FIRST. IT CONTAINS IMPORTANT INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
USA
MADE IN
FW60P03 for TOPA0150 V1.0
Entire Contents © Copyright 2000
Wingspan: 63.5 in [1613mm]
Wing Area: 711.5 sq in [45.9 sq dm]
Weight: 8 -10 lbs [3.6 - 4.5kg]
Wing Loading: 26-32 oz/sq ft
[80-98 g/sq dm]
Length: 57.75 in [1467mm]
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Summary of Contents

Page 1 - MADE IN

WARRANTY...Top Flite Models guarantees this kit to be free of defects in both material and workmanship at the date of purchase. This warrantydoes no

Page 2 - INTRODUCTION

GET READY TO BUILD❏ 1. A miniaturized building plan is included in themiddle of this manual. It may be removed and used asa quick, handy reference, so

Page 3 - SAFETY PRECAUTIONS

❏ 6. Cut 2" from a 3/16" x 3/16" x 30" balsa stick.Use medium CA to glue the elevator LE spars to theribs, inserting the stick bet

Page 4 - FIXED GEAR OR RETRACTS

Note: Some modelers tend to sand the sheeting toomuch after it is applied to the structure, making thinspots where fingers can easily go through. Byfo

Page 5 - BUILDING SUPPLIES

❏ 15. Cut the stab and elevator hinge blocks froma 1/4" x 3/8" x 30" balsa stick and glue them intoposition where shown on the plan.❏ 1

Page 6 - BAR SANDER

❏❏25. Finish shaping the stab and elevator tips byrounding the corners. Round the LE on the right sideof the stab to match the cross-section on the pl

Page 7 - METRIC CONVERSION

❏❏9. Test fit the elevator to the stab with thehinges. Shift the elevator over to create a 1/32" gapbetween the elevator tip and the end of the s

Page 8 - DIE-CUT PATTERNS

❏ 4. Add the die-cut balsa rib V-6 and the top of thefin TE spar cut from leftover 1/8" balsa. Use abuilder’s square to make sure V-6 is perpendi

Page 9

the bevel on the front of the aft stringers to the correctangle (if you cut the stringers a few inches longer thanrequired you will have enough materi

Page 10 - BUILD THE TAIL SURFACES

❏ 12. Glue together die-cut 1/8" balsa formers F-6A,F-6B and F-6C, then glue them into the notch in thecockpit deck. Glue the die-cut 1/8" b

Page 11

distances are not equal (if the stab is not level),lightly trim the stab bases until you can get the stablevel. Use caution not to change the incidenc

Page 12

TABLE OF CONTENTSINTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . .2PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . .3 DECISIO

Page 13

This is really the only “tricky” piece of sheeting.We’ve provided three photos to make sure youcan do it correctly.❏ 2. Cut 4" from a 1/16"

Page 14 - OF HINGE SLOT

the blocks to match the shape of the sheeting andthe spine. Hint: After carving the block to theapproximate shape, wrap a piece of Great Planes80-grit

Page 15

do not round the tip of the fin until instructed to do so.Fill the gap between the fuse sheeting and the finfillet block with balsa filler.Note: From

Page 16 - BUILD THE FUSE

❏ 9. Cut ten 3/16" x 3/16" x 36" balsa stringers to thecorrect length, then glue them into the notches in theformers on the bottom of t

Page 17

❏ 7. Sheet the rest of the fuse bottom from F-4 to F-1 with 1/16" sheeting left over from the precedingsteps. Do this in three strips to distribu

Page 18 - Now for the real fun part

Refer to this photo for the following three steps.❏ 6. Thread a nylon dual-ended ball link onto thewire pushrod, then snap in a threaded ball. Reinser

Page 19

❏ 15. Glue the die-cut 1/8" balsa fin TE to the fin TEspar. Sand the fin TE to blend in with the fin and thebottom of the fuse.Now the fuse is fa

Page 20

❏ 10. Adjust the metal clevis so the rudder will becentered when the tail gear is centered.❏ 11. After you mount the control horn to the rudder,remove

Page 21

❏ 6. Trim the bottom edges of the canopy so that itoverlaps the fuse by approximately 3/16" to providea gluing surface.❏ 7. Once you have achieve

Page 22

Perform steps R5 through R8 only if you arebuilding your wing with RETRACTABLE landinggear. An “R” placed in front of each step notesthat it is for RE

Page 23

Your Focke-Wulf is not a toy, but a sophisticatedworking model that functions very much like a full-size airplane. Because of its realistic performanc

Page 24

Frame the wing panelRefer to this photo for the following two steps.❏❏1. Without using any glue until instructed todo so, join ribs W-2 through W-9 to

Page 25

❏❏9. Cut the remainder of the shaped LE to thecorrect length, then glue it to ribs 2 and 3.❏❏10. Cut the 1/2" x 1-1/4" x 7" center LE i

Page 26 - Do the rudder first

Refer to this sketch for the following seven steps.❏❏20. Cut the 1/32" x 1" x 16" plywood sheet intotwo 1/2" strips.❏❏21. Cut a 1/

Page 27

Fit the landing gearPerform steps R1 through R12 only if installingretractable landing gear. If installing fixed gear,skip to step F13.Refer to this p

Page 28 - BUILD THE WING

❏❏R12. Fill-in the notches in ribs 4 and 5 below thelanding gear rails with leftover balsa. Sand the balsa tomatch the ribs so that it supports the bo

Page 29

Finish the bottom of the wingRefer to this photo for the following three steps.❏❏1. Cut three 1" long flap hinge blocks (only ifyou are building

Page 30 - Now it’s time to glue!

workbench. Measure the distance from the tip of theother panel down to the workbench. The distanceshould be 6-11/16", plus or minus 1/8", as

Page 31

❏ 5. Make the five wing sheeting cradles from thedie-cut 1/8" plywood parts as shown.❏ 6. Place the wing upside-down on the cradles.Position the

Page 32

❏❏4. Round the wing tip and aileron tip.❏ 5. Repeat steps 1 through 4 to build the other wing tip.Build the flapsWe’ll show you the right flap...❏❏1.

Page 33

❏❏9. Test fit the flap to the wing. With the flapresting in position, sand the 1/8" x 3/16" balsa stripglued to the underside of the top fla

Page 34

COCKPIT AND PILOTYour model won’t be complete without the Top FliteFocke-Wulf Cockpit Kit (TOPQ8411). It includesthe floor, side panels, instrument pa

Page 35

❏❏3. Use masking tape to securely tape theaileron to the wing with the tips in alignment. Shapethe aileron LE in the tip area even with the wing tipan

Page 36

❏ 5. This will show the right aileron, so refer to theright aileron servo and hatch on the wing plan for thecorrect orientation of the servo. Use the

Page 37

Perform steps R3 through R6 only if installingretractable landing gear. If installing fixed gear,skip to step F7.❏ R3. The same as you did for the hat

Page 38

FINAL CONSTRUCTIONMount the wing to the fuse❏ 1. Round one end of the 5/16" x 5" wing dowel. Testfit the rounded end into the hole in former

Page 39

❏ 10. Remove the wing from the fuse. Use a 1/4-20tap to tap threads in the wing bolt blocks. Enlarge theholes in the wing only with a 17/64" (or

Page 40

Make the wing fillets❏ 1. Remove the wing from the fuse. Cover the topof the center section of the wing with Great PlanesPlan Protector or wax paper t

Page 41

Build the belly pan❏ 1. Position the die-cut 1/8" plywood belly panformers BP-1 and BP-3 on the bottom of the wingup against the fuse where shown

Page 42 - Now you know how to do it!

❏ 11. Sheet the other side of the belly pan and addthe paper wing bolt tube and the belly pan block.❏ 12. Blend both sides of the belly pan to the win

Page 43 - FINAL CONSTRUCTION

❏ 7. While the epoxy on the cowl mount blocks ishardening, reinforce the seam between the cowlfront and rear with a 1" wide strip of glass cloth

Page 44

Mark the location of the holes in the muffler for themounting screws onto the plate, then remove theplate and drill 3/32" holes for the screws. R

Page 45

COMPETITION-MINDED MODELERSThe outline of the Top Flite Gold EditionFocke-WulfD9 was derived from three-view drawings, photosand highly detailed stati

Page 46

Install the fuel tankRefer to this photo for the following two steps.❏ 1. Glue the die-cut 1/8" plywood tank mountdoubler along the aft edge of t

Page 47

Mount the receiver and battery packThere is more than one way to mount your receiverand battery pack. Some modelers have developedtheir own proven met

Page 48

Balance the airplane laterallyIMPORTANT: Do not confuse this procedure with“checking the C.G.” or “balancing the airplanefore and aft.”...That very im

Page 49

❏ 1. Use a dust brush, compressed air or a Top FliteTack Cloth to remove balsa dust from the model.Thoroughly clean your work area, removing any balsa

Page 50

Landing gear coversNote: The landing gear covers as featured on the kitbox cover and shown in these instructions are notincluded with the kit and, if

Page 51

❏ 5. Allow the paint to dry. Since Testors is not fuelproof, it must be sealed with fuelproof paint. Removethe control surfaces. Paint all parts of th

Page 52 - FINISHING

FINAL ASSEMBLYJoin the control surfaces ❏ 1. Start with the stab and elevators. Remove asmall strip of covering from the hinge slots.❏ 2. Without usin

Page 53

❏ 3. Apply a few drops of thin CA to the holes in theservo blocks and servo tray for the servo mountingscrews and allow to dry. Mount the servos in th

Page 54

by shifting the C.G. up to 13/64" forward or back tochange the flying characteristics. Moving the C.G.forward may improve the smoothness and arro

Page 55 - Scale Template

PREFLIGHTIdentificationNo matter if you fly at an AMA sanctioned R/C clubsite or if you fly somewhere on your own, you shouldalways have your name, ad

Page 56 - FINAL ASSEMBLY

TOOLS❏ #11 Blades (HCAR0311, 100 qty.)❏ Single Edge Razor Blades (HCAR0312, 100 qty.)❏ Razor Plane (MASR1510)❏ Hobbico Builder’s Triangle (HCAR0480)❏

Page 57 - GET YOUR MODEL READY TO FLY

To stop a glow engine, cut off the fuel supply byclosing off the fuel line or following the enginemanufacturer’s recommendations. Do not usehands, fin

Page 58

❏17. Balance your propeller (and spare propellers).❏18. Tighten the propeller nut and spinner.❏19. Place your name, address, AMA number andtelephone n

Page 59 - ENGINE SAFETY PRECAUTIONS

To initiate a landing approach, make your final turntoward the runway (into the wind) keeping the nosedown to maintain airspeed and control. Level the

Page 60

Great Planes®AccuPoint™LaserIncidence Meter(GPMR4020)• Measures incidence, washout and enginethrust angle with 1/4 degree accuracy!If picture-perfect

Page 61

3-VIEW DRAWINGUse this layout for your trim scheme planning only.Not suitable for scale documentation.Printed in USA

Page 63

IMPORTANT BUILDING NOTESThere are two types of screws used in this kit:Sheet metal screws are designated by a numberand a length.For example #6 x 3/4&

Page 64 - 3-VIEW DRAWING

- 8 -DIE-CUT PATTERNS

Page 65

- 9 -DIE-CUT PATTERNS

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