Top-flite TOPA0305 Part 2 User Manual

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BUILD
THE
BOTTOM
OF
THE
FUSELAGE
1.
Cut a
45
degree angle at the aft end of two
1/4"
x
3/8"
x
36
"
stepped balsa
side stringers
so
you can
splice
them onto another stringer later.
"
S
TEP"
.
2.
Pin the stringers over their location on the
plan
so
the
step
is on the bottom and faces the
outside of the fuselage. The front end of the
stringers should align with the
dashed lines
near
the front and extend past the firewall by
1/8".
Use
plenty of T
-
pins to hold the stringers down
so
they
conform to the curvature of the plan.
3. Cut another
1/4"
x
3/8"
x 36
"
stepped balsa
side stringer in half. Bevel one end of both stringers
to match the angles you cut on the stringers
already pinned to the plan.
Pin the stringers to
the plan and glue them to the front stringers with
thin CA. Trim the ends
so
they extend past former
F11
by approximately
1/8".
You can see the
splice
in
the following photo.
4.
Position but do not glue formers
F1
through
F11
on the side stringers
so
the embossed names
on the formers face forward.
Are your
3/76
"
pushrod holes drilled?
5.
Glue formers
F2
through
F11
to the side
stringers, holding them vertical with a
90
degree
triangle. Don't be concerned about formers that are
slightly warped or twisted
-
that is normal. You will
be able to straighten these formers when you glue
the
3/16
"
stringers to them.
6.
Glue the firewall to the side stringers using
the die
-
cut
1/8"
plywood
firewall angle gauge
to
hold the firewall at the correct angle.
-
37
-
I
7.
Test fit, then glue the die
-
cut
1/8"
plywood
fuse side doublers
to formers
F2
through
F6
only
and to the side stringers.
Do
not
glue the doublers
to the firewall until the next step. You may have to
reposition some of your T
-
pins
so
they do not
interfere with the side doublers. Use your
90
"
triangle to hold the formers vertical while you glue
the doublers to them.
8.
Glue the fu e side doublers to the firewall with
30
-
minute epoxy using the firewall angle gauge to
make sure the firewall is set at the correct angle.
Use a large C
-
clamp or masking tape
to
securely
hold the doublers to the firewall until the epoxy fully
cures. Cut one 3
"
long piece from each of the
(2)
1/2"
x
36
"
balsa tri stock pieces. Shape the pieces
so
they fit between the firewall and the fuse sides
on both the left and right sides behind the firewall.
Glue them in place with 30
-
minute epoxy.
9.
Locate two of the
24
"
pushrod tubes. Sand
the outside of the tubes
so
glue will stick. Slide
them through the holes in formers
F6
through
F10
so
they extend forward of former
F6
by Do not
glue the pushrod tubes in place until instructed to
do
so.
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1 2 3 4 5 6 ... 35 36

Summary of Contents

Page 1 - 3/8"

BUILDTHEBOTTOMOFTHEFUSELAGE1.Cut a45degree angle at the aft end of two1/4"x3/8"x36"stepped balsaside stringerssoyou cansplicethem onto

Page 2 - FINISH FRAMING THE FUSE

ST4. Insert a T-pin in the center of the top of thefirewall.IST5. Tiealoop on one end of a54"piece ofstring and connect it tothe T-pin in the top

Page 3 - SHEET THE FUSELAGE SIDES

A=AST3. After the epoxy cures, position the fin on the fin post and confirm that the fin remains vertical. Make adjustments if necessary. Use the pin

Page 4 - MOUNT THE V-TAIL STAB

ST5.Cut one of the bottom turtle deck sheetsto a length of 21-1/2". Position the sheet onthe leftside of the turtle deck sothe top edge contacts

Page 5

HOOKUPTHERUDDER ANDELEVATORNote: As on the full size Beechcraft, the elevators and rudder can touch, butthe rudder throw willbesetsothat this does not

Page 6 - BUILD THE TURTLE DECK

FIT THE TAIL CONEST1. Glue the die-cut 1/8" balsa tail cone former (F11TC) on the end of the fuselage.Remove material as needed to clear the torq

Page 7 - THE RUDDERVATORS

5.Glue the die-cut 1/8" plywoodfirewalldoublerto the back of the firewall, centered on theengine mount punch marks, 1/8" below the notch in

Page 8 - 1/4"

MOUNT THE NOSE LANDING GEARContinue with these instructions ifyou areinstalling fixed landing gear. Ifyou are installing retracts, skip to Retractable

Page 9 - CENTER THE STAB

R3. Temporarily place the landing gear railsF11.Thread a 4-40hex nufollowed by a 4-40metalclevisonto a.095x12"nose steeringpushrod.Connect the cl

Page 10 - MOUNT THE FIN

R5.Use small clamps to hold the nose gear tothe railssothe pivot point (on the Robart631's)aligns with the marks you made on the top of therails.

Page 11 - Important:

swageto secure the cable. Fit the threaded rod into one of the Screw-Lock connectors and temporarilylock it down with a4-40x118" socket head scre

Page 12

-..Refertothese photos for the next four steps.Disregard the servos.10. Glue the 3/16"x 1/2"x9-7/8" balsa bottom fuse sheeting supporti

Page 13 - 1/2"

7. Drill through only onewing bolt plate, the top sheetingandthe wing bolt block on one side ofthe wing witha#7 drill. Keep the drill bit perpendicula

Page 14 - 1/8"

--El6.Ifyou're installing retracts, turn the fuselageover and build a smallframeworkfrom leftover balsa to support the sheeting around the nose w

Page 15

aft cabin former and F7A. The thickness of thecardboard should be approximately 1/64"or.015".This is toprovide a little clearance for painti

Page 16 - MOUNT THE NOSE LANDING GEAR

4-40x3/4"cap screws and washers accessible from inside the bottom of the fuse (we use a longGreat Planes 3/32"Hexdriver Ball Wrench,GPMR8002

Page 17 - Retractable nose gear

SHEET THE BOTTOM OFTHE WING CENTER SECTION1. Install your servo extension cords,"Y"connectors and air linesifyou are installingretracts. The

Page 18 - CONNECT THE NOSE

BUILD AND FIT THE COWL TO THEFUSELAGEI1.Cut the moldedABScowlleft side, rightside, and front along the cutlines (seen from theinside). Cut a notch in

Page 19 - FINISH CONSTRUCTION

10.Ifyou have fixed landing gear, cutaslot inthe bottom of the cowl to clear the landing gearwire.Ifyou have retractable landing gear, removewhatever

Page 20 - SHEET THE FORWARD DECK AND

6.Wet-sanding is best. Start with 150-gritsandpaper. Transition to finer grits as you proceed and finish with 400-grit sandpaper. When you're don

Page 21

of the wiring and lights. Temporarilymount thecircuit boards and the battery holders,soyou can relocate them in case you need to adjust the C.G.Follow

Page 22 - MOUNT THE CABIN TOP

JOIN THE CONTROL SURFACES(HINGING)These instructions mention the V-tail which usestwo torque rods instead of a single joiner wire asused on the straig

Page 23 - 3/4"

3.Sand the stringers even with the formers.Sand the fronts of the triangle corner stringers sothey blend to the ply side doublers and the bottom sheet

Page 24 - MAKE THE BELLY PAN

2.Trim the clear plastictail lenstofitthe tailcone.MAKE DOOR AND HATCH OUTLINESUse a Top Flite Panel Line Pen to draw the doorand baggage compartment

Page 25 - FUSELAGE

3. With the wing attached to the fuselage, lift the model at the balance point. We use the Great Planes C.G. MachineTM(shown in the sketch) for this.

Page 26

5.Mount your air control valveand servo. Onour prototype we mounted the air control valve tothe right nose steering servo tray. Mount yours the same w

Page 27 - FINISHING

STRAIGHT TAIL CONTROL SURFACETHROWS:These control surface throws are for thestraighttailmodel only. We recommend the following :ontrol surface throws

Page 28 - PAINTING

exhaust gives off a great deal of deadly carbonmonoxideso do not run the engine in a closedroom or garage.Get help from an experienced pilot when you

Page 29 - GLUE IN THE WINDOWS

LANDlNGWhen it's time to land, fly a normal landing pattern and approach. The Bonanza may bleed offairspeed more rapidly than the sport planes yo

Page 30 - GET YOUR MODEL

TWO-VIEWDRAWINGUse this layout for planningyourtrimscheme.

Page 31 - PACK AND RETRACT COMPONENTS

11. Trim, then sand the fuselage side sheetingand stringers that extend aft of former F11sotheyare flush. GLUE THE TAIL CONE TOGETHER1. Cut both forme

Page 32 - Caution:

V5. Remove the stab halves. Temporarilyposition the die-cut 1/16"plywoodV-tailLEdoubleron the front of former FlOAV and test fitthe stab again. M

Page 33 - PREFLIGHT

BUILD THE TURTLE DECKV1.Glue formers F7A, F8AandF9Ato the tops of their respective formers. V2.Cut the turtle deck stringers from six3/16"x3/16&q

Page 34 - FUEL MIXTURE ADJUSTMENT

V12. Sheet the other sideofthe turtle deckthe same way. Fill in the space between the twoturtle deck sheets on top near former F7A with aleftover piec

Page 35 - THIS MODEL BELONGS TO:

V6.Cut away former F1IAVsothe torque rodscan move back and forth. Reposition the ruddervators with the torque rods and make sure they do not interfer

Page 36 - Use this layout for planning

MOUNT THE STAB AND FINST1. Glue the die-cut 118" balsaaft upper formerF11Ato former F11.ST2. Securely glue the die-cut 1/8" plywoodstraight

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