Top-flite TOPA0704 User Manual

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Wingspan:
86.5 in [2195mm]
Wing Area: 1376 sq in [88.8 dm
2
]
Weight:
23– 25 lb
[10430–11340 g]
Wing
Loading:
39 42 oz/sq ft
[119128 g/dm
2
]
Length: 70 in [1780mm]
Radio: 7 channel minimum,
10 channel is preferred
Engine: 3.0 4.0 cu in
[5055cc] two-stroke
gasoline engine
airsupport@top-flite.com
Top Flite Models Champaign, IL
Ph: (217) 398-8970, Ext. 5
Fax: (217) 398-7721
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
Entire Contents © 2011 Hobbico,
®
Inc. TOPA0704 Mnl
WARRANTY
Top Flite
®
Model Manufacturing Co. guarantees this kit to be free from defects in both material and
workmanship at the date of purchase. This warranty does not cover any component parts damaged by use
or modification. In no case shall Top Flite’s liability exceed the original cost of the purchased kit.
Further, Top Flite reserves the right to change or modify this warranty without notice.
In that Top Flite has no control over the final assembly or material used for final assembly, no liability shall be
assumed nor accepted for any damage resulting from the use by the user of the final user-assembled
product. By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is
advised to return this kit immediately in new and unused condition to the place of purchase.
To make a warranty claim send the
defective part or item to Hobby
Services at this address:
Include a letter stating your name, return shipping address, as much contact information as possible (daytime
telephone number, fax number, e-mail address), a detailed description of the problem and a photocopy of the
purchase receipt. Upon receipt of the package the problem will be evaluated as quickly as possible.
Hobby Services
3002 N. Apollo Dr. Suite 1
Champaign IL 61822 USA
SPECIFICATIONS
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Summary of Contents

Page 1 - SPECIFICATIONS

Wingspan:86.5 in [2195mm]Wing Area: 1376 sq in [88.8 dm2] Weight:23– 25 lb[10430–11340 g]WingLoading:39– 42 oz/sq ft[119–128 g/dm2]Length: 70 in [1

Page 2 - TABLE OF CONTENTS

10❏ ❏ 4. On the top of the wing center section there is a hole located at the front of the wing where you will fi nd a string attached. Gently pull the

Page 3 - DECISIONS YOU MUST MAKE

11❏ ❏ 9. Using the pilot holes you drilled as your guide, drill a 7/64" [2.8mm] hole through each of the pilot holes and into the hardwood rails.

Page 4 - IMPORTANT BUILDING NOTES

12You now have a decision to make in completing the installation of the landing gear. We have provided scale inner doors for the more scale minded mod

Page 5 - ORDERING REPLACEMENT PARTS

13❏ ❏ 3. On the top center rear of the wing is a hole with a string taped. The opposite end of the string is taped to the root rib of the wing. Tie tw

Page 6 - ASSEMBLE THE WING

14❏ ❏ 7. On the top of the wing towards the trailing edge of the wing is a pre-drilled and tapped hole. Insert and then remove a 4- 40  1" [25 m

Page 7

15to align the fl ap on the outer wing panel with the fl ap tab extending from the fl ap in the wing center section. Once you are satisfi ed with the fi t

Page 8 - HOW TO SOLDER

16the bottom of the stabilizer. This can be a bit diffi cult. We found it was easiest to do this with a forceps by grabbing the head of the bolt and fe

Page 9

17❏ 7. Prepare two 48" [1220 mm] threaded pushrod wires by installing a 4-40 nut, 4-40 threaded clevis (20 turns) and silicone clevis keeper.❏ 8.

Page 10

18❏ 4. Use wire cutters to cut the supplied braided cable into two equal lengths. Slide a crimp connector over one end of the cables, then guide the e

Page 11

19INSTALLING THE RETRACTABLE TAIL WHEEL❏ 1. Remove the steering arm from the Robart retractable tail gear assembly (not included). File a fl at spot ne

Page 12 - FINAL WING ASSEMBLY

2INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Academy of Model Aeronautics . . . . . . . . . . . . . 2 IMAA . . . . . . .

Page 13

20❏ 8. Place the tail gear in the fuselage while simultaneously guiding the pull/pull cable through the white plastic guide tubes. If installing the r

Page 14

21❏ 6. Locate two metal “L” brackets. Center them on the marks and glue them to the door with epoxy. Before gluing them to door, roughen the door wher

Page 15 - Did You Know?…Did You Know?…

22INSTALL THE ELEVATOR AND RUDDER SERVOSNote: Just a reminder, whenever a screw is threaded into wood sheeting or wood blocks we recommend that you in

Page 16

23❏ 7. Locate two 2-56 threaded clevises, crimp connectors, silicone clevis connectors, 2-56 nuts and 2-56 threaded couplers. Thread a 2-56 nut and cl

Page 17

24❏ 5. From a 2-56  6" [152 mm] wire pushrod, cut off a portion of the threaded end of the wire leaving 1/2" [13 mm] of threads on the wire

Page 18

25on which side of the fuselage you would like the valve to be located and then open up the hole with a hobby knife or rotary tool.❏ 11. Install the fi

Page 19

26❏ 1. Cut out the paper mounting template for the DLE 55 located on page 47 of this manual. Tape the template in place on the fi rewall, aligning the

Page 20 - (OPTIONAL)

27❏ 7. Temporarily install the spacers and stand-offs onto the fi rewall. Mount the engine to the stand-offs.❏ 8. Thread a nylon ball link onto one end

Page 21

28❏ 10. Locate the 12-1/2" [320mm] long tube. Insert the tube into the hole you drilled in the fi rewall and guide it into the fuselage. Align it

Page 22

29❏ 17. Drill two 1/16" [1.6mm] holes in the servo tray at the approximate locations shown.❏ 18. Just as you did with outer pushrod tube for the

Page 23

3other written documentation of color must be provided. Contact the AMA for a rule book with full details.If you would like photos of the full-size Co

Page 24

30❏ 3. Cut the front of the fuselage on the lines you have drawn removing only the balsa wood. Cut the balsa, making clearance for the blocks so that

Page 25

31❏ 8. Attach the cowl ring with two 6-32  1-1/2" [38 mm] socket head cap screws and #6 fl at washers into the top two blocks.❏ 9. Using the same

Page 26

32❏ 16. Apply glue to the back of the ring. Install the bolt back into the cowl ring. Tighten the bolt so the ring tightens against the cowl ring, glu

Page 27

33❏ 21. Place the former on the back of the dummy engine. Pay close attention to the placement so that the top of the dummy engine is on the top of th

Page 28

34❏ 27. Glue the former onto the back side of the dummy engine.❏ 28. Slide the dummy engine into the back of the cowl, positioning it in the approxima

Page 29 - INSTALL THE COWL

35❏ 34. Temporarily mount the muffl er to the engine. We have recommended the J’tec Radiowave wrap-around Pitts muffl er (JTCG1035) for installation in

Page 30

36❏ 4. To install the fuel lines you will need three lengths of 12" [305mm] fuel tubing. These will be trimmed to length after the fuel tank is i

Page 31

37❏ 11. Remove the required material to allow the switch to fi t in the cavity with the side of the switch resting against the fi rewall.❏ 12. Glue the

Page 32

38❏ 15. Following the instructions that came with the engine, fi nish the connections for the engine, ignition and the battery / switch harness. Be sur

Page 33

39INSTALL THE COCKPIT, PILOT AND CANOPYWe have provided a cockpit interior that, on its own, gives a very realistic look to the interior of the aircra

Page 34

4ENGINE RECOMMENDATIONSThe recommended engine size range for the Corsair is 3.0 – 4.0 cu in [50–55cc] two-stroke gasoline engine. All of our testing w

Page 35

40❏ 2. Locate the two piece aluminum spinner. Install the back plate onto the motor shaft using the mounting bolts that came with the engine. Secure t

Page 36

41Measure the high rate elevator throw fi rst…❏ 2. Hold a ruler vertically on your workbench against the widest part (front to back) of the trailing ed

Page 37

42bottom of the fuselage over the location where it would be mounted inside until the model balances. Our model required nearly a pound of weight on t

Page 38

43● Use a “chicken stick” or electric starter to start the engine. Do not use your fi ngers to fl ip the propeller. ● Make all engine adjustments fr

Page 39 - FINISHING TOUCHES

44❏ 18. Cycle your receiver battery pack (if necessary) and make sure it is fully charged.❏ 19. If you wish to photograph your model, do so before you

Page 40 - GET THE MODEL READY TO FLY

45down as you turn onto the crosswind leg and deploy the fl aps. When you deploy the fl aps expect it to balloon a bit. It is not severe but watch for i

Page 41 - BALANCE THE MODEL (C.G.)

46DLEG0055™Displacement: 55.6 cc (3.392 cu in) Weight: 3.6 lb (1.65 g)Bore: 1.77 in (45 mm) RPM Range: 1,350-8,500Stroke: 1.38 X in (35 mm) Output:

Page 42 - ENGINE SAFETY PRECAUTIONS

This model belongs to:NameAddressCity, State, ZipPhone NumberAMA NumberDLE 55 Mounting Pattern Identification Tag47

Page 44 - FUEL MIXTURE ADJUSTMENTS

5highly recommended that you use only 30-minute (or 45-minute) epoxy, because you will need the working time and/or the additional strength.● Photos

Page 45 - GOOD LUCK AND GREAT FLYING!

6PREPARATIONS❏ 1. If you have not done so already, remove the major parts of the kit from the box and inspect for damage. If any parts are damaged or

Page 46 - DLE-55 Gas Engine

7❏ ❏ 2. Remove the aileron servo cover from the bottom of the wing. Place your servo between the servo mounting blocks located on the bottom of the co

Page 47 - This model belongs to:

8❏ ❏ 7. Drill a 3/32" [2.4mm] hole through each of the mounting holes in the control horn, drilling into the plywood plate. Do not drill through

Page 48

9❏ ❏ 11. Install another control horn on the fl ap using the same technique used for the aileron. NOTE: The fl ap control horn should be installed as sh

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