Top-flite TOPA0135 User Manual Page 36

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8. Install a Ball Stud with a Nut onto a servo
arm. Use epoxy or plastic compatible thread lock to
permanently secure the nut to the ball stud. Snap
the ball stud into the dual-end ball link then fit the
servo arm to the servo. Confirm that both
bellcranks are centered as described in the
previous step, then mount the servo to the servo
rails. Add a few drops of thin CA to the holes in the
balsa servo rails, then let it soak in and cure to give
the wood screws some more bite”.
9. Cut two pieces from a 3/16" x 3/16" x 24"
balsa stick and glue them between both W-2s and
W-1s to make a ledge for the sheeting.
❏ ❏ 10. Mark the location where the wing bolts will
pass through the bottom sheeting. Hint: Push a
sharpened piece of 1/4" brass tubing through the
wing bolt plate and out through the sheeting.
11. Mark the approximate location of the flap
servo hatches (if installing flaps). Use a pin to poke
holes through the sheeting at the corners of the
flap servo hatch inside the servo hatch rails and
ribs W-3 and W-4.
12. If you will be installing fixed landing
gear, use the same technique to locate the position
of the LG blocks. Push a pin through the sheeting at
each end of the grooved block, then drill a 3/16" hole
through the sheeting at the location of
the LG block. Trim the sheeting from the groove. in
the LG block to accommodate the landing gear.
13. If installing retracts, cut strips from a
1/16" x 3" x 30" balsa sheet to fit between ribs W-2
and W-3, W-3 and W-4, and W-4 and W-5. Notice
the grain direction. Glue the strips to the inside of
the bottom wing skins on both sides of the wing.
This will strengthen the wing skins around the
wheel well cutouts.
14. If installing flaps, make six Flap Hinge
Blocks from the shaped 5/8" x 9" stock. Glue them
to the inner trailing edge and the bottom sheeting
in the locations shown on the plans. Mark the
location of the flap hinge blocks on the outside of
the inner trailing edge.
15. Make six Aileron Hinge Blocks from the
3/8" x 1/2" x 9" balsa stick. Glue them to the outer
trailing edge and the bottom sheeting in the
locations shown on the plans. Mark the location of
the aileron hinge blocks on the outside of the outer
trailing edge. Be sure the tip end block is flush or
below the TE.
16. If installing the Outboard Drop Tank
Pylons, cut four 1" long blocks from the 1/4" x 3/8"
x 9" Outer Pylon Mounting Rail glue the blocks to
rib W-7 in the bottom sheeting in the locations
shown on the plans. Poke a pin through the
sheeting on both sides of the blocks then, drill a
5/64" hole through the sheeting between the blocks
into the rib.
17. Trim the ends of the 7/16" x 1-5/8" x
6-5/16" balsa Wing Center LE block until it fits on
the forward dowel plates between the leading
edges. Cut the slight V shape to match the
dihedral of the wing then place the wing center LE
back on the wing.
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